Thursday, 28 July 2022

So much of this f-ery

Pushing the limits of a well designed bike has a lot of problems that arise. This box will hide the electrical connections that would otherwise be hidden inside of the oversized stock headlight housing. 
The problem is, the wires need to enter and the design of the stock bracket has an edge that will at bare minimum make the wires difficult to handle, at worst the won't even fit.
Sure, measure twice, cut once, but I didn't expect such a snug fit. I cannot lower, I cannot rotate as the clearance above and below is of a so few millimetres it is a perfect fit. 

Get it done!!... Fast forward: By tomorrow I'll be able to say, I wrapped all the lovely newly painted areas to protect from grinding sparks, ground away, and put a coat of primer over the bare metal, after of course more wrapping to prevent over spray..
Done!

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